Calculating Excess Electrical Capacity
Written by John Swiatek
So exactly how many "gee-whiz" pieces of electronics will your bike
power? Well that depends on a few variables. Basically, your bikes
excess electrical capacity is the alternators charging output minus the
common operating load. Usually these numbers are shown in "watts".
A "watt" is a unit of measure for electrical power (P). In this
case, the charging power is the product of the bikes voltage (V) and
peak current (I). So P = V * I. What this mean? Simple... if the bikes
alternator has a peak rating of 20 amps @ 14 volts then the peak
charging output is (20 * 14) or 280 watts.
A motorcycles electrical system consists of three major parts, the
alternator, the regulator-rectifier and the battery. The alternator is
responsible for producing the power to keep the battery charged and
power all of the electrical loads. The regulator-rectifier converts the
alternator output from un-useable AC power to useable 14.4 VDC. The
battery is used to both start the bike and buffer the power from the
alternator.
To calculate your bikes excess electrical capacity, follow these three steps:
STEP #1 - Look up the "charging output" and type of
"fuel delivery" from the manufacturer's specification sheet. Typically
smaller displacement bikes will have smaller peak charging output.
Table 1 - Peak Charging Output
| Make |
Model |
Year |
Fuel Delivery |
Peak Charging Output |
| Buell |
Blast |
2001 |
Carbureted |
297 watts |
| BMW |
R1150RT |
2003 |
Fuel injected |
700 watts |
| BMW |
K1200LT |
2003 |
Fuel injected |
840 watts |
| Ducati |
996 |
2000 |
Fuel injected |
520 watts |
| Ducati |
ST2/ST4 |
2002 |
Fuel injected |
520 watts |
| Harley |
Heritage |
1998 |
Carbureted |
360 watts |
| Harley |
Electra Glide |
2002 |
Fuel injected |
585 watts |
| Honda |
Shadow 1100 |
2002 |
Carbureted |
329 watts |
| Honda |
ST1300 |
2003 |
Fuel Injected |
740 watts |
| Honda |
Valkyrie |
2000 |
Carbureted |
546 watts |
| Honda |
GL1800 |
2003 |
Fuel Injected |
1100 watts |
| Kawasaki |
Vulcan 1500 |
2000 |
Carbureted |
377 watts |
| Kawasaki |
Vulcan 1500 |
2001 |
Fuel Injected |
588 watts |
| Kawasaki |
ZX6R |
2001 |
Carbureted |
305 watts |
| Suzuki |
Bandit 1200 |
1999 |
Carbureted |
405 watts |
| Suzuki |
V-Strom |
2002 |
Fuel Injection |
360 watts |
| Yamaha |
FJR1300 |
2003 |
Fuel Injected |
490 watts |
The bikes alternator output will change at various engine RPM's.
Here is an example of how the engine RPM affects alternator output on a
Harley-Davidson Ultra Classic Electra-Glide:
| 380W @ 1000 RPM |
578W @ 3000 RPM |
598W Peak |
STEP #2 - Calculate the common operating load. This
is the total of all the electrical devices that are part of the bike
and will be in operation during normal riding. Do NOT include items
like turning indicators and horns since they are only used
occasionally. Exceeding the peak charging output for short periods of
time is not a problem. The battery will source the extra power needed.
However if the power is needed for a long time, the battery will go
dead. For this calculation, do NOT include the aftermarket accessories
you will be adding; only include the stock items on the bike.
Table 2 - Common Operating Loads
| High Beam |
55 watts |
| Low Beam |
55 watts |
| Number Plate |
5 watts |
| Brake/Tail |
21 watts |
| Instrument Panel |
2 watts |
| Computer |
25 watts |
| Fuel Pump |
60 watts |
| Cooling Fan |
60 watts |
| Electronic Ignition |
50 watts |
A common operating load for a standard fuel injected bike is about 285 watts.
A common operating load for a standard carbureted bike is about 195 watts.
Some bikes leave the low beam on when the high beam is activated. To
conserve power, many bikes automatically turn off the low beam when the
high beam is turned on. Many larger bikes have additional lighting and
miscellaneous loads like radios make sure you include all of the items
that operate continuously while riding. Carbureted bikes require about
85 watts less to operate.
STEP #3 - Subtract the operating load from the
charging output; this calculation will approximately predict the excess
capacity. Usually the larger displacement bikes will have greater
excess capacity, but this is not always true as seen in the following
six examples (operating loads are approximate):
Table 3 - Excess Capacity for 2 small, 2 mid, and 2 big bikes
| Example |
Peak |
Operating |
Excess Capacity |
| Buell Blast |
297 watts |
195 watts |
102 watts |
| Kawasaki ZX6R |
305 watts |
200 watts |
105 watts |
| Ducati ST2/ST4 |
520 watts |
285 watts |
245 watts |
| Suzuki V-Strom |
360 watts |
285 watts |
75 watts |
| Honda Valkyrie |
546 watts |
250 watts |
296 watts |
| Vulcan 1500 FI |
588 watts |
340 watts |
248 watts |
What do you plan to operate?
This handy table shows how much power many common appliances draw.
Only a few appliances draw high power. These are heated clothing,
laptops and auxiliary lighting. Small electronics like cell phones and
radar detectors draw very little. You can usually run as many of the
smaller items as you wish with little or no worry. To find the total
power required for all of the accessories you plan to use, add the
power rating (watts) for each device. Ranges are provided based on make
and model.
Table 4 - Common Appliances
| Appliance |
Power Usage |
| Heated Garments |
35 - 77 watts |
| Aux lights |
35 - 100 watts (each) |
| Laptop |
40 - 60 watts |
| Cell Phone |
1 - 3 watts |
| Radar Detector |
1 - 3 watts |
| GPS |
2 - 6 watts |
| Portable Music |
1 - 3 watts |
What if I don't have enough power?
Sometimes your favorite bike does not have much excess capacity. For
example, the data in STEP #3 shows that V-Strom owners may find that
powering several pieces of high power heated clothing kills the
battery. There are a few things that can be done to conserve a few
precious watts:M
-
Replace standard lights with low power LED lighting (where possible).
Add a circuit that automatically turns the low beam off when the high beam is activated.
-
A dirty fuel filter can cause the fuel pump to use 120 watts, 60
more than normal. A dirty fuel filter is a common cause for a voltage
regulator to fail on a fuel-injected bike.
In Conclusion:
Motorcycle manufacturers have been increasing the alternator output
in response to the growing number of electrical appliances available.
Most bikes can handle a few 40 watt heated garments without any
problems.
According to Widder Canada Inc. "Today's motorcycles of 500cc or
larger can usually handle three (heated) garments together without
overtaxing the charging system. Three garments would be equivalent to
turning on a 100 watt headlight. Most larger bikes would have no
problem riding two-up with both rider and passenger each wearing the
full set. Another aspect to consider is that the items will not
necessarily be on all the time, or if the thermostat is adjusted to
less than full capacity, there will be less draw."
The Gerbing's web site states: ".the electrical output of the
typical motorcycle continued to increase as motorcycle engineers
attempted to satisfy the growing demand for electrical accessories. The
result is that all but the smallest bikes can now provide the power
needed to generate the needed heat."